Custom Strong Magnetic Barber Mats for a U.S. Grooming Brand
A commercial mat case study covering product images, material selection, production specifications, customer requirements and manufacturing workflow.
Vzorec svinca
7 dni
MOQ
200 kos
Proizvodnja
20-30d
Sketch
24h
Project Images & Specifikacije
From Requirement
to Solution
The following sections summarize client background, product requirements and the solutions developed for this commercial mat project.
Client Context
Customer Background
A long-established U.S. brand specializing in professional barbering and grooming tools approached us to develop a premium magnetic barber mat.
The customer provided a flat design and required us to transform it into a durable 3D PVC product with six high-strength magnets. Reliable magnetic holding power and consistent production quality were the key requirements.
Engineering Response
Challenges & Solutions
The main challenge was combining six powerful magnets with a detailed 3D surface while ensuring that professional clippers remained securely in place. After confirming the construction with the customer, we developed the mold and repeatedly tested the magnetic strength during sampling. The finished mat could securely hold heavy clippers even when the mat was lifted or moved.
After sample approval, the customer placed an initial order for 20,000 pieces for an important event. To meet the deadline while controlling shipping costs, we arranged split delivery: a small first batch was sent by air, while the remaining quantity was delivered by sea. The first shipment arrived in time for the event.
The customer later requested a second mat in a custom shape.
The first printed sample did not provide the dimensional finish expected by the customer, so we redeveloped it with a molded 3D texture. The revised sample was approved and resulted in a further order for 30,000 kosov.
Proces & Časovnica
Od umetnine do pošiljke -- poenostavljen pogled na vsako stopnjo in njeno tipično trajanje.
Oblikovalska skica
Stranka zagotovi logotip, dimenzije, prednost materiala in količina. Brezplačna oblikovalska skica vrnjena znotraj 24 ure.
Časovnica
Povzetek projekta je bil prejet in pregledan
Barvno ujemanje
Pantone color matching and artwork review for accurate brand presentation.
Časovnica
Brezplačna skica oblikovanja pripravljena za pregled naročnika
Izdelava vzorcev
Fizični vzorec izdelan za logotip, tekstura, potrditev strukture in pakiranja.
Časovnica
umetnine, potrditev barve in strukture
Odobritev vzorca
Client reviews and confirms the sample before mass production starts.
Časovnica
Proizvodnja vzorcev in notranji pregled
Masovna proizvodnja
Kontrolirana proizvodnja na podlagi odobrenega vzorca, umetniško delo in potrjene specifikacije.
Časovnica
Vzorec pripravljen za pošiljanje ali odobritev
QC & Pošiljka
Končni pregled, packing and shipping support for global B2B orders.
Časovnica
Masovna proizvodnja po potrditvi vzorca
Končni QC & Pošiljka
Končni pregled, packing and shipment arrangement completed before delivery.
Časovnica
Končni QC, ureditev pakiranja in pošiljanja
Pripravljen za ustvarjanje a
Podoben projekt?
Delite svoj logotip, velikost, materialna prednost, količino in ciljni trg. We can support quotation and free design sketch preparation within 24 ure.
What to send
- •Your logo or artwork file
- •Target size, prednost materiala in količina
- •Application market and special functions required