Custom Magnetic PVC Tool Mat for a U.S. Tool Brand
A commercial mat case study covering product images, material selection, production specifications, customer requirements and manufacturing workflow.
Exemplo de lead
7 Dias
Quantidade mínima
200 peças
Produção
20-30d
Sketch
24h
Project Images & Especificações
From Requirement
to Solution
The following sections summarize client background, product requirements and the solutions developed for this commercial mat project.
Client Context
Customer Background
A U.S.-based independent brand specializing in workshop tools and tool storage approached us to develop a new magnetic tool mat in six color options.
The original concept featured five high-strength magnetic strips and full-color branding across the mat. The customer required strong magnetic holding power and a firm, durable PVC construction suitable for demanding workshop and vehicle-repair environments.
Engineering Response
Challenges & Solutions
The main challenge was integrating powerful magnets without leaving exposed black magnetic components that would disrupt the branded design. We embedded the magnets inside the PVC body to create a cleaner, one-piece construction. To balance performance and cost following increases in raw-material prices, the magnetic layout was optimized from five strips to three while maintaining the required holding performance.
During sampling, our production team adjusted the PVC hardness and repeatedly tested both the material and magnetic strength. When the first sample showed a slight difference in one of the background colors, we recalibrated the artwork specifically for industrial UV printing and produced a closer color match.
The revised sample met the customer’s expectations and led to an order for 10,000 pieces.
Processo & Timeline
From artwork to shipment -- a streamlined view of every stage and its typical duration.
Esboço de projeto
Client provides logo, dimensões, material preference and quantity. Free design sketch returned within 24 horas.
Timeline
Project brief received and reviewed
Combinação de cores
Pantone color matching and artwork review for accurate brand presentation.
Timeline
Free design sketch prepared for client review
Sample Making
Physical sample produced for logo, texture, structure and packaging confirmation.
Timeline
Arte, color and structure confirmation
Aprovação de amostra
Client reviews and confirms the sample before mass production starts.
Timeline
Sample production and internal inspection
Produção em massa
Controlled production based on approved sample, artwork and confirmed specifications.
Timeline
Sample ready for shipment or approval
Controle de qualidade & Remessa
Inspeção final, packing and shipping support for global B2B orders.
Timeline
Mass production after sample confirmation
Final QC & Remessa
Inspeção final, packing and shipment arrangement completed before delivery.
Timeline
Final QC, packaging and shipment arrangement
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What to send
- •Your logo or artwork file
- •Target size, material preference and quantity
- •Application market and special functions required